Denim Fabric with Powder Coating for Hats
This denim fabric is supplied to a written specification so that reorders match the approved sample. The fabric construction is fixed at quotation stage — base material, the powder coating surface, the 450 gsm and the packing — and held on file, which is what keeps hats consistent across seasons instead of drifting with whatever the mill happens to have in stock.
The usual reason buyers come to us is not price. It is shade drift between the approved lab dip and the bulk lot, or an interlining that bubbled after the first press. Both are preventable once the specification is written down before bulk starts.
Specification
| Product | Denim Fabric |
|---|---|
| Finish / process | Powder Coating |
| Typical application | Hats |
| Base material | Polyester |
| Standard size | 450 gsm |
| Colour matching | 12 Pantone or lab-dip matched shades |
| MOQ | 5,000 pieces per specification |
| Sampling | 7 working days, 5 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | CPSIA |
Material and finish options
- Acrylic — selected when the item is in skin contact and needs to test clean
- Ceramic — used when the finish has to hold a plating or coating
- Copper — selected when the item is in skin contact and needs to test clean
- Neoprene — selected when the item is in skin contact and needs to test clean
- ABS Resin — preferred when weight matters more than rigidity
Processes available on this item
- PU Coating
- Injection Moulding
- Anodising
- Embossing
- Singeing
- Rotary Printing
Where it is used
The specification above is the one most often ordered for Hats. Related applications on the same base include lingerie, footwear, skirts, swimwear, scarves.
Quality and packing
- In-line inspection with AQL 1.5 sampling on every lot.
- Photo report shared before the balance payment is due.
- Packed to your own carton ratio and barcode specification.
- Test reports issued against CPSIA with the shipment.
- Golden sample retained at the factory, second one held by the buyer.
FAQ
What is the minimum order quantity?
Standard MOQ is 5000 per style per colour. Mixed colourways can be combined on the same spec if the base material is identical.
Can you match a physical sample?
Yes. Send the reference and we reverse engineer the specification, then produce a counter sample for approval before any bulk commitment.
Do you hold stock for reorders?
Approved specifications are kept on file and, for repeat programmes, base material can be reserved against a rolling forecast.
What happens if a bulk lot fails inspection?
The lot is reworked or remade at our cost. Inspection reports are shared before the balance payment is due.
Tell us the item, the quantity and the delivery window. We will quote it with the sub-processes named, so the lead time you approve is the lead time you get.
