Custom Badge — Satin with Ultrasonic Welding
We supply badge to garment factories and brands, built in Satin with ultrasonic welding for uniform and corporate programmes. On a trim like this the specification that decides the outcome is attachment strength, since a lost clutch loses the badge, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 1000 pieces per style per finish.
The failures here are predictable: packing that arrives mixed and unusable on the line, or inconsistent sizing between production runs. We lock material, finish, dimension and tolerance before bulk, and prepare UKCA and REACH documentation so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Badge |
|---|---|
| Attachment | safety pin |
| Size | 25 mm |
| Base material | Satin |
| Finish / process | Ultrasonic Welding |
| Colour options | 16 Pantone-matched shades |
| Packing | reel packed |
| MOQ | 1000 pieces per style per finish |
| Sampling | 14 working days, 5 days per revision |
| Bulk lead time | 15-30 days after approval |
| Compliance | UKCA and REACH documentation; azo dye-free declaration |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Powder Coating — available on Satin, quoted per position and per colour.
- Gold Plating — available on Satin, quoted per position and per colour.
- Dye-Sublimation Printing — available on Satin, quoted per position and per colour.
- Sequin Stitching — available on Satin, quoted per position and per colour.
- Ultrasonic Welding — available on Satin, quoted per position and per colour.
- Injection Moulding — available on Satin, quoted per position and per colour.
- Digital Printing — available on Satin, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed attachment
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Felixstowe with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same attachment strength.
FAQ
How long does sampling take?
A first sample takes 14 working days, and each revision about 5 days.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Which compliance documents do you provide?
We prepare azo dye-free declaration and the supporting test reports for the destination market.
Start your badge programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
