Custom Boning — Mesh with Ultrasonic Welding
We supply boning to garment factories and brands, built in Mesh with ultrasonic welding for bridal and eveningwear studios. On a trim like this the specification that decides the outcome is flex direction, matched to where the panel needs to hold, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 500 pieces per style per finish.
The failures here are predictable: colour drift between the approved sample and the bulk trim, or shade variation within one carton. We lock material, finish, dimension and tolerance before bulk, and prepare REACH and GPSR documentation so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Boning |
|---|---|
| Width | 12 mm |
| Type | rigid nylon boning |
| Base material | Mesh |
| Finish / process | Ultrasonic Welding |
| Colour options | 12 Pantone-matched shades |
| Packing | carded |
| MOQ | 500 pieces per style per finish |
| Sampling | 10 working days, 5 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | REACH and GPSR documentation; EN 71 part 3 for decorative components |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Heat-Cut Edge — available on Mesh, quoted per position and per colour.
- Epoxy Dome — available on Mesh, quoted per position and per colour.
- Braided Weave — available on Mesh, quoted per position and per colour.
- Embroidery — available on Mesh, quoted per position and per colour.
- Sewn Edge — available on Mesh, quoted per position and per colour.
- Paint Spray — available on Mesh, quoted per position and per colour.
- Soft Enamel Fill — available on Mesh, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed width
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for EN 71 part 3 for decorative components are prepared for the destination market. We ship to Rotterdam or Felixstowe with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same flex direction.
FAQ
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
How long does sampling take?
A first sample takes 10 working days, and each revision about 5 days.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Start your boning programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
