Custom Boning — TPU with Ultrasonic Welding
We supply boning to garment factories and brands, built in TPU with ultrasonic welding for bridal and eveningwear studios. On a trim like this the specification that decides the outcome is tip finishing, which decides whether it wears through the casing, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 500 pieces per style per finish.
The failures here are predictable: a finish that tarnishes or rubs off after washing, or inconsistent sizing between production runs. We lock material, finish, dimension and tolerance before bulk, and prepare CPSIA and California Prop 65 compliance so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Boning |
|---|---|
| Width | 12 mm |
| Type | spiral steel boning |
| Base material | TPU |
| Finish / process | Ultrasonic Welding |
| Colour options | 8 Pantone-matched shades |
| Packing | bulk packed |
| MOQ | 500 pieces per style per finish |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 15-40 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; OEKO-TEX Standard 100 for dyes and trims |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- UV Printing — available on TPU, quoted per position and per colour.
- Overlocked Edge — available on TPU, quoted per position and per colour.
- Paint Spray — available on TPU, quoted per position and per colour.
- Soft Enamel Fill — available on TPU, quoted per position and per colour.
- Piece Dyeing — available on TPU, quoted per position and per colour.
- Pleating — available on TPU, quoted per position and per colour.
- Ultrasonic Welding — available on TPU, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed width
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Los Angeles or New York with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same tip finishing.
FAQ
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
How long does sampling take?
A first sample takes 10 working days, and each revision about 4 days.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Start your boning programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
