Custom Boning — Velvet with Ultrasonic Welding
We supply boning to garment factories and brands, built in Velvet with ultrasonic welding for uniform and corporate programmes. On a trim like this the specification that decides the outcome is spring-back, because boning that takes a permanent bend is scrap, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 3000 pieces per style per finish.
The failures here are predictable: a finish that tarnishes or rubs off after washing, or shade variation within one carton. We lock material, finish, dimension and tolerance before bulk, and prepare REACH and GPSR documentation so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Boning |
|---|---|
| Width | 7 mm |
| Type | casing-covered boning |
| Base material | Velvet |
| Finish / process | Ultrasonic Welding |
| Colour options | 12 Pantone-matched shades |
| Packing | bulk packed |
| MOQ | 3000 pieces per style per finish |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | REACH and GPSR documentation; salt spray test for metal finishes |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Woven Jacquard — available on Velvet, quoted per position and per colour.
- Embroidery — available on Velvet, quoted per position and per colour.
- Knitted Structure — available on Velvet, quoted per position and per colour.
- Heat-Cut Edge — available on Velvet, quoted per position and per colour.
- Rubber Coating — available on Velvet, quoted per position and per colour.
- Piece Dyeing — available on Velvet, quoted per position and per colour.
- Epoxy Dome — available on Velvet, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed width
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for salt spray test for metal finishes are prepared for the destination market. We ship to Rotterdam or Felixstowe with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same spring-back.
FAQ
Which compliance documents do you provide?
We prepare salt spray test for metal finishes and the supporting test reports for the destination market.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
How long does sampling take?
A first sample takes 12 working days, and each revision about 4 days.
What is the minimum order?
Programmes start at 3000 pieces per style per finish. Mixed sizes are fine within one style.
Start your boning programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
