Custom Boning — Copper with Soft Enamel Fill
We supply boning to garment factories and brands, built in Copper with soft enamel fill for uniform and corporate programmes. On a trim like this the specification that decides the outcome is spring-back, because boning that takes a permanent bend is scrap, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 2000 pieces per style per finish.
The failures here are predictable: a supplier who disappears once the deposit is paid, or colour drift between the approved sample and the bulk trim. We lock material, finish, dimension and tolerance before bulk, and prepare GSO conformity with Arabic labelling so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Boning |
|---|---|
| Width | 5 mm |
| Type | rigid nylon boning |
| Base material | Copper |
| Finish / process | Soft Enamel Fill |
| Colour options | 16 Pantone-matched shades |
| Packing | bulk packed |
| MOQ | 2000 pieces per style per finish |
| Sampling | 10 working days, 5 days per revision |
| Bulk lead time | 15-50 days after approval |
| Compliance | GSO conformity with Arabic labelling; CPSIA lead and phthalate testing |
| Ship to | Jebel Ali (the Middle East) |
What buyers can customise
- Injection Moulding — available on Copper, quoted per position and per colour.
- Hard Enamel Fill — available on Copper, quoted per position and per colour.
- Crochet — available on Copper, quoted per position and per colour.
- Anti-Rust Treatment — available on Copper, quoted per position and per colour.
- Embroidery — available on Copper, quoted per position and per colour.
- Ultrasonic Welding — available on Copper, quoted per position and per colour.
- UV Printing — available on Copper, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed width
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with soft enamel fill applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for CPSIA lead and phthalate testing are prepared for the destination market. We ship to Jebel Ali with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same spring-back.
FAQ
How long does sampling take?
A first sample takes 10 working days, and each revision about 5 days.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
What is the minimum order?
Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.
Start your boning programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
