Custom Boning — Acrylic with Pleating
We supply boning to garment factories and brands, built in Acrylic with pleating for childrenswear and schoolwear. On a trim like this the specification that decides the outcome is flex direction, matched to where the panel needs to hold, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 5000 pieces per style per finish.
The failures here are predictable: a finish that tarnishes or rubs off after washing, or minimum order quantities far above what a growing brand can absorb. We lock material, finish, dimension and tolerance before bulk, and prepare GSO conformity with Arabic labelling so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Boning |
|---|---|
| Width | 7 mm |
| Type | casing-covered boning |
| Base material | Acrylic |
| Finish / process | Pleating |
| Colour options | 6 Pantone-matched shades |
| Packing | reel packed |
| MOQ | 5000 pieces per style per finish |
| Sampling | 12 working days, 3 days per revision |
| Bulk lead time | 20-50 days after approval |
| Compliance | GSO conformity with Arabic labelling; colour fastness to washing, rubbing and light |
| Ship to | Jebel Ali (the Middle East) |
What buyers can customise
- Pleating — available on Acrylic, quoted per position and per colour.
- Soft Enamel Fill — available on Acrylic, quoted per position and per colour.
- Woven Jacquard — available on Acrylic, quoted per position and per colour.
- Sewn Edge — available on Acrylic, quoted per position and per colour.
- Heat-Cut Edge — available on Acrylic, quoted per position and per colour.
- Embroidery — available on Acrylic, quoted per position and per colour.
- Stamping — available on Acrylic, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed width
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with pleating applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for colour fastness to washing, rubbing and light are prepared for the destination market. We ship to Jebel Ali with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same flex direction.
FAQ
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
How long does sampling take?
A first sample takes 12 working days, and each revision about 3 days.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Start your boning programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
