Custom Button — Cork with Ultrasonic Welding
We supply button to garment factories and brands, built in Cork with ultrasonic welding for bridal and eveningwear studios. On a trim like this the specification that decides the outcome is shade match across a full box, since buttons are bought by the gross, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 1000 pieces per style per finish.
The failures here are predictable: colour drift between the approved sample and the bulk trim, or packing that arrives mixed and unusable on the line. We lock material, finish, dimension and tolerance before bulk, and prepare GSO conformity with Arabic labelling so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Button |
|---|---|
| Ligne | 28L / 18 mm |
| Attachment | 4-hole sew-through |
| Base material | Cork |
| Finish / process | Ultrasonic Welding |
| Colour options | 12 Pantone-matched shades |
| Packing | reel packed |
| MOQ | 1000 pieces per style per finish |
| Sampling | 12 working days, 5 days per revision |
| Bulk lead time | 15-30 days after approval |
| Compliance | GSO conformity with Arabic labelling; CPSIA lead and phthalate testing |
| Ship to | Jebel Ali (the Middle East) |
What buyers can customise
- Mirror Polish — available on Cork, quoted per position and per colour.
- Stamping — available on Cork, quoted per position and per colour.
- Gold Plating — available on Cork, quoted per position and per colour.
- Hot Foil Stamping — available on Cork, quoted per position and per colour.
- Hard Enamel Fill — available on Cork, quoted per position and per colour.
- Antique Brass Plating — available on Cork, quoted per position and per colour.
- Laser Engraving — available on Cork, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed ligne
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for CPSIA lead and phthalate testing are prepared for the destination market. We ship to Jebel Ali with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same shade match across a full box.
FAQ
What is the minimum order?
Programmes start at 1000 pieces per style per finish. Mixed sizes are fine within one style.
How long does sampling take?
A first sample takes 12 working days, and each revision about 5 days.
Which compliance documents do you provide?
We prepare CPSIA lead and phthalate testing and the supporting test reports for the destination market.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Start your button programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
