Custom Mannequin — Denim with Soft Enamel Fill
We supply mannequin to garment factories and brands, built in Denim with soft enamel fill for childrenswear and schoolwear. On a trim like this the specification that decides the outcome is surface finish, because fabric snags on a rough form, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 5000 pieces per style per finish.
The failures here are predictable: shade variation within one carton, or a finish that tarnishes or rubs off after washing. We lock material, finish, dimension and tolerance before bulk, and prepare CPSIA and California Prop 65 compliance so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Mannequin |
|---|---|
| Height | 150 cm |
| Type | full body form |
| Base material | Denim |
| Finish / process | Soft Enamel Fill |
| Colour options | 6 Pantone-matched shades |
| Packing | boxed sets |
| MOQ | 5000 pieces per style per finish |
| Sampling | 10 working days, 5 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | CPSIA and California Prop 65 compliance; OEKO-TEX Standard 100 for dyes and trims |
| Ship to | Los Angeles or New York (North America) |
What buyers can customise
- Debossing — available on Denim, quoted per position and per colour.
- Knitted Structure — available on Denim, quoted per position and per colour.
- Piece Dyeing — available on Denim, quoted per position and per colour.
- Crochet — available on Denim, quoted per position and per colour.
- Epoxy Dome — available on Denim, quoted per position and per colour.
- Woven Jacquard — available on Denim, quoted per position and per colour.
- Rubber Coating — available on Denim, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed height
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with soft enamel fill applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Los Angeles or New York with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same surface finish.
FAQ
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
How long does sampling take?
A first sample takes 10 working days, and each revision about 5 days.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Start your mannequin programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
