Custom Earmuffs & Eye Mask — Flannel with Paint Spray
We supply earmuffs & eye mask to brands, retailers and uniform programmes, made in Flannel with paint spray for denim and workwear programmes. On a piece like this the specification that decides whether it sells or comes back is headband pressure, because too much tension wakes the wearer — so that is agreed in writing before bulk, not discovered after the shipment lands. Programmes start at 2000 pieces per style.
The failures here are predictable: inconsistent sizing between production runs, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare REACH and GPSR documentation so the container clears instead of missing the season it was bought for.

Specification
| Product | Earmuffs & Eye Mask |
|---|---|
| Size | travel fold-flat |
| Type | heated eye mask |
| Material | Flannel |
| Construction / finish | Paint Spray |
| Colour options | 8 shades, Pantone matched |
| Packing | assorted size pack |
| MOQ | 2000 pieces per style |
| Sampling | 14 working days, 3 days per revision |
| Bulk lead time | 20-55 days after approval |
| Compliance | REACH and GPSR documentation; azo dye-free declaration |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Knitted Structure — available on Flannel, quoted per position and per colour.
- Space Dyeing — available on Flannel, quoted per position and per colour.
- Beaded Detail — available on Flannel, quoted per position and per colour.
- Embroidery — available on Flannel, quoted per position and per colour.
- Sewn Edge — available on Flannel, quoted per position and per colour.
- Applique — available on Flannel, quoted per position and per colour.
- Anti-UV Finish — available on Flannel, quoted per position and per colour.

How we produce it
- Specification review — measurement, material and target price
- Material sourcing and a finished sample in the agreed Flannel
- Construction sample with paint spray applied
- Wear and wash test on the actual production fabric, then pre-production sample
- Bulk production with in-line inspection at cutting, making and finishing
- Final AQL 2.5 inspection and packing to your ratio
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and gifting channels — logo application and retail packing
- Cold-weather and travel programmes — packed to the season's delivery window

Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Rotterdam or Felixstowe with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same headband pressure.
FAQ
How long does sampling take?
A first sample takes 14 working days, and each revision about 3 days.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
What is the minimum order?
Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.
Start your earmuffs & eye mask programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.