Custom Earmuffs & Eye Mask — Tweed with Ultrasonic Welding
We supply earmuffs & eye mask to brands, retailers and uniform programmes, made in Tweed with ultrasonic welding for childrenswear and schoolwear. On a piece like this the specification that decides whether it sells or comes back is skin-contact fabric that washes without pilling — so that is agreed in writing before bulk, not discovered after the shipment lands. Programmes start at 2000 pieces per style.
The failures here are predictable: inconsistent sizing between production runs, or colour drift between the approved sample and the bulk trim. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare GSO conformity with Arabic labelling so the container clears instead of missing the season it was bought for.
Specification
| Product | Earmuffs & Eye Mask |
|---|---|
| Size | kids size |
| Type | gel cooling mask |
| Material | Tweed |
| Construction / finish | Ultrasonic Welding |
| Colour options | 6 shades, Pantone matched |
| Packing | single polybag |
| MOQ | 2000 pieces per style |
| Sampling | 7 working days, 5 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | GSO conformity with Arabic labelling; OEKO-TEX Standard 100 for dyes and trims |
| Ship to | Jebel Ali (the Middle East) |
What buyers can customise
- Binding Tape Edge — available on Tweed, quoted per position and per colour.
- Stamping — available on Tweed, quoted per position and per colour.
- Jacquard Weave — available on Tweed, quoted per position and per colour.
- Epoxy Dome — available on Tweed, quoted per position and per colour.
- Mercerising — available on Tweed, quoted per position and per colour.
- Hard Enamel Fill — available on Tweed, quoted per position and per colour.
- Fringed Edge — available on Tweed, quoted per position and per colour.
How we produce it
- Specification review — measurement, material and target price
- Material sourcing and a finished sample in the agreed Tweed
- Construction sample with ultrasonic welding applied
- Wear and wash test on the actual production fabric, then pre-production sample
- Bulk production with in-line inspection at cutting, making and finishing
- Final AQL 2.5 inspection and packing to your ratio
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and gifting channels — logo application and retail packing
- Cold-weather and travel programmes — packed to the season's delivery window
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Jebel Ali with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same skin-contact fabric that washes without pilling.
FAQ
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Which compliance documents do you provide?
We prepare OEKO-TEX Standard 100 for dyes and trims and the supporting test reports for the destination market.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Start your earmuffs & eye mask programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
