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Case Study: Custom Barcode Sticker for a Uniform Supplier in Hong Kong

Source:Digital Photo Album / Time:2026-09-18

Barcode Sticker for a Uniform Supplier in Hong Kong

A Uniform Supplier approached us with a barcode sticker requirement for the Hong Kong market. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive freight and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.

The challenge

  • Shrinkage that only showed up after the first wash
  • A spec that lived in an email instead of a tech pack
  • A compliance document that arrived after the goods were already shipped

Barcode Sticker case study

What we specified

ItemBarcode Sticker
Client typeA Uniform Supplier
MarketHong Kong
Order volume2,000 pieces across 6 specifications
Base materialWood
Standard size25 mm Width
FinishEpoxy Doming
Sampling rounds2
Delivery window10 weeks from PO to ex-factory
ComplianceCalifornia Prop 65

How it was resolved

  1. We rebuilt the specification around Wood and locked the tolerance before bulk.
  2. The finish was moved to Gunmetal Finish after strike-off tests showed better durability.
  3. A pre-production sample was approved and retained as the golden reference.
  4. Production ran with in-line inspection and a mid-run photo report.
  5. Cartons were packed to the client's own barcode and ratio specification.

Barcode Sticker production run

Result

  • 2,000 pieces delivered inside the 10-week window.
  • Unit cost held within 2.0% of the original quotation.
  • Inspection-related rejection stayed under 1.0%.
  • The specification is now on file, so reorders reproduce the approved sample.

What we would repeat

Lock the material standard before sampling. Once the base changes, every downstream approval has to be redone and the calendar slips.

Planning something similar?

If you are comparing suppliers, send us the spec they quoted against. We will quote the same spec and show you where the difference sits.

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