Case Study: Custom Bullion Patch for a Workwear Distributor in Nigeria
Source:Eternity Band Rings /
Time:2026-09-18
Bullion Patch for a Workwear Distributor in Nigeria
A Workwear Distributor approached us with a bullion patch requirement for the Nigeria market. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive freight and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Reorders that quietly changed supplier and changed the hand feel
- Shrinkage that only showed up after the first wash
- Shade drift between the approved lab dip and the bulk lot
What we specified
| Item | Bullion Patch |
|---|---|
| Client type | A Workwear Distributor |
| Market | Nigeria |
| Order volume | 50,000 pieces across 6 specifications |
| Base material | Copper |
| Standard size | 6 mm Width |
| Finish | Anodised Finish |
| Sampling rounds | 2 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | ISO 105 Colour Fastness |
How it was resolved
- We rebuilt the specification around Copper and locked the tolerance before bulk.
- The finish was moved to Sandblasted Finish after strike-off tests showed better durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and ratio specification.
Result
- 50,000 pieces delivered inside the 6-week window.
- Unit cost held within 4.5% of the original quotation.
- Inspection-related rejection stayed under 1.5%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Keep one accountable owner on both sides. Most delays come from hand-offs, not from machines.
Planning something similar?
Share the programme details and we will propose two alternatives — one optimised for unit cost, one for lead time — and let you choose.
