Case Study: Custom Buttonhole Elastic for a Workwear Distributor in Chile
Source:Vinyl Sticker Sheets /
Time:2026-09-18
Buttonhole Elastic for a Workwear Distributor in Chile
A Workwear Distributor approached us with a buttonhole elastic requirement for the Chile market. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive freight and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Reorders that quietly changed supplier and changed the hand feel
- A trim that passed sampling but failed in-line because it was never cycle tested
- Shade drift between the approved lab dip and the bulk lot
What we specified
| Item | Buttonhole Elastic |
|---|---|
| Client type | A Workwear Distributor |
| Market | Chile |
| Order volume | 100,000 pieces across 4 specifications |
| Base material | Polyester |
| Standard size | 32 mm Width |
| Finish | Sandblasted Finish |
| Sampling rounds | 2 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | EN 71-3 |
How it was resolved
- We rebuilt the specification around Polyester and locked the tolerance before bulk.
- The finish was moved to Sandblasted Finish after strike-off tests showed better durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and ratio specification.
Result
- 100,000 pieces delivered inside the 6-week window.
- Unit cost held within 2.0% of the original quotation.
- Inspection-related rejection stayed under 0.5%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Keep one accountable owner on both sides. Most delays come from hand-offs, not from machines.
Planning something similar?
Share the programme details and we will propose two alternatives — one optimised for unit cost, one for lead time — and let you choose.
