Case Study: Custom Sleeve Head for a Workwear Distributor in India
Source:Artificial Bonsai Trees /
Time:2026-09-18
Sleeve Head for a Workwear Distributor in India
A Workwear Distributor approached us with a sleeve head requirement for the India market. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive freight and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- An interlining that bubbled after the first press
- Lead time quoted without the plating or dyeing sub-process
- MOQ that was quoted per colourway rather than per style
What we specified
| Item | Sleeve Head |
|---|---|
| Client type | A Workwear Distributor |
| Market | India |
| Order volume | 5,000 pieces across 2 specifications |
| Base material | Iron |
| Standard size | 8# Gauge |
| Finish | Chrome Plating |
| Sampling rounds | 4 |
| Delivery window | 4 weeks from PO to ex-factory |
| Compliance | Bluesign |
How it was resolved
- We rebuilt the specification around Iron and locked the tolerance before bulk.
- The finish was moved to Antique Brass Plating after strike-off tests showed better durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and ratio specification.
Result
- 5,000 pieces delivered inside the 4-week window.
- Unit cost held within 3.0% of the original quotation.
- Inspection-related rejection stayed under 1.0%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Fix the specification count early. Adding variants after production starts is the most expensive change a client can request.
Planning something similar?
If you are comparing suppliers, send us the spec they quoted against. We will quote the same spec and show you where the difference sits.
