Case Study: Custom Modal Fabric for a Military Supply Contractor in Portugal
Source:Modern Taper Candle Holders /
Time:2026-09-18
Modal Fabric for a Military Supply Contractor in Portugal
A Military Supply Contractor approached us with a modal fabric requirement for the Portugal market. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive freight and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Reorders that quietly changed supplier and changed the hand feel
- An interlining that bubbled after the first press
- Shade drift between the approved lab dip and the bulk lot
What we specified
| Item | Modal Fabric |
|---|---|
| Client type | A Military Supply Contractor |
| Market | Portugal |
| Order volume | 10,000 pieces across 4 specifications |
| Base material | Silicone |
| Standard size | 280 gsm |
| Finish | Silicone Wash Finish |
| Sampling rounds | 3 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | GRS |
How it was resolved
- We rebuilt the specification around Silicone and locked the tolerance before bulk.
- The finish was moved to Glossy Enamel Coating after strike-off tests showed better durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and ratio specification.
Result
- 10,000 pieces delivered inside the 8-week window.
- Unit cost held within 2.0% of the original quotation.
- Inspection-related rejection stayed under 1.0%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Keep one accountable owner on both sides. Most delays come from hand-offs, not from machines.
Planning something similar?
If you are comparing suppliers, send us the spec they quoted against. We will quote the same spec and show you where the difference sits.
