Case Study: Custom Rayon Fabric for a Hotel Group in Saudi Arabia
Source:Live Bamboo Cuttings /
Time:2026-09-18
Rayon Fabric for a Hotel Group in Saudi Arabia
A Hotel Group approached us with a rayon fabric requirement for the Saudi Arabia market. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive freight and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- A zipper puller that broke under pull test at the warehouse
- Cartons packed to the factory ratio instead of the buyer's size ratio
- Lead time quoted without the plating or dyeing sub-process
What we specified
| Item | Rayon Fabric |
|---|---|
| Client type | A Hotel Group |
| Market | Saudi Arabia |
| Order volume | 50,000 pieces across 4 specifications |
| Base material | Aluminium |
| Standard size | 110 gsm |
| Finish | Antique Copper Finish |
| Sampling rounds | 3 |
| Delivery window | 4 weeks from PO to ex-factory |
| Compliance | California Prop 65 |
How it was resolved
- We rebuilt the specification around Aluminium and locked the tolerance before bulk.
- The finish was moved to Gunmetal Finish after strike-off tests showed better durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and ratio specification.
Result
- 50,000 pieces delivered inside the 4-week window.
- Unit cost held within 1.5% of the original quotation.
- Inspection-related rejection stayed under 2.0%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Keep one accountable owner on both sides. Most delays come from hand-offs, not from machines.
Planning something similar?
Send the reference sample or tech pack and we will come back with a costed specification, a sampling timetable and the compliance documents your market requires.
