Case Study: Custom Mesh Fabric for a Denim Manufacturer in Belgium
Source:Succulent Wall Planters /
Time:2026-09-18
Mesh Fabric for a Denim Manufacturer in Belgium
A Denim Manufacturer approached us with a mesh fabric requirement for the Belgium market. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive freight and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- An interlining that bubbled after the first press
- Lead time quoted without the plating or dyeing sub-process
- Cartons packed to the factory ratio instead of the buyer's size ratio
What we specified
| Item | Mesh Fabric |
|---|---|
| Client type | A Denim Manufacturer |
| Market | Belgium |
| Order volume | 20,000 pieces across 4 specifications |
| Base material | Cotton |
| Standard size | 180 gsm |
| Finish | Matte Black Coating |
| Sampling rounds | 4 |
| Delivery window | 5 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was resolved
- We rebuilt the specification around Cotton and locked the tolerance before bulk.
- The finish was moved to Powder Coating after strike-off tests showed better durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and ratio specification.
Result
- 20,000 pieces delivered inside the 5-week window.
- Unit cost held within 4.5% of the original quotation.
- Inspection-related rejection stayed under 1.0%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Fix the specification count early. Adding variants after production starts is the most expensive change a client can request.
Planning something similar?
Share the programme details and we will propose two alternatives — one optimised for unit cost, one for lead time — and let you choose.
