Case Study: Custom Chiffon Fabric for a Uniform Supplier in Ireland
Source:Decorative Acrylic Vase /
Time:2026-09-18
Chiffon Fabric for a Uniform Supplier in Ireland
A Uniform Supplier approached us with a chiffon fabric requirement for the Ireland market. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive freight and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- A compliance document that arrived after the goods were already shipped
- MOQ that was quoted per colourway rather than per style
- Lead time quoted without the plating or dyeing sub-process
What we specified
| Item | Chiffon Fabric |
|---|---|
| Client type | A Uniform Supplier |
| Market | Ireland |
| Order volume | 20,000 pieces across 6 specifications |
| Base material | Cotton |
| Standard size | 160 gsm |
| Finish | Anodised Finish |
| Sampling rounds | 3 |
| Delivery window | 4 weeks from PO to ex-factory |
| Compliance | AATCC Test Methods |
How it was resolved
- We rebuilt the specification around Cotton and locked the tolerance before bulk.
- The finish was moved to Sandblasted Finish after strike-off tests showed better durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and ratio specification.
Result
- 20,000 pieces delivered inside the 4-week window.
- Unit cost held within 3.0% of the original quotation.
- Inspection-related rejection stayed under 1.0%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Fix the specification count early. Adding variants after production starts is the most expensive change a client can request.
Planning something similar?
Share the programme details and we will propose two alternatives — one optimised for unit cost, one for lead time — and let you choose.
