Case Study: Custom Pearl Button for a Baby Product Brand in Switzerland
Source:Digital Photo Album /
Time:2026-09-18
Pearl Button for a Baby Product Brand in Switzerland
A Baby Product Brand approached us with a pearl button requirement for the Switzerland market. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive freight and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- A spec that lived in an email instead of a tech pack
- A compliance document that arrived after the goods were already shipped
- A trim that passed sampling but failed in-line because it was never cycle tested
What we specified
| Item | Pearl Button |
|---|---|
| Client type | A Baby Product Brand |
| Market | Switzerland |
| Order volume | 50,000 pieces across 4 specifications |
| Base material | Aluminium |
| Standard size | 12 mm Width |
| Finish | Yarn-Dyed Finish |
| Sampling rounds | 3 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | GRS |
How it was resolved
- We rebuilt the specification around Aluminium and locked the tolerance before bulk.
- The finish was moved to Glossy Enamel Coating after strike-off tests showed better durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and ratio specification.
Result
- 50,000 pieces delivered inside the 10-week window.
- Unit cost held within 3.0% of the original quotation.
- Inspection-related rejection stayed under 1.5%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Keep one accountable owner on both sides. Most delays come from hand-offs, not from machines.
Planning something similar?
Tell us the item, the quantity and the delivery window. We will quote it with the sub-processes named, so the lead time you approve is the lead time you get.
