Case Study: Custom Sleeve Head for a Hotel Group in the Philippines
Source:Succulent Gift Boxes /
Time:2026-09-18
Sleeve Head for a Hotel Group in the Philippines
A Hotel Group approached us with a sleeve head requirement for the the Philippines market. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive freight and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- A spec that lived in an email instead of a tech pack
- A compliance document that arrived after the goods were already shipped
- An interlining that bubbled after the first press
What we specified
| Item | Sleeve Head |
|---|---|
| Client type | A Hotel Group |
| Market | the Philippines |
| Order volume | 2,000 pieces across 2 specifications |
| Base material | PU Leather |
| Standard size | 3# Gauge |
| Finish | Glossy Enamel Coating |
| Sampling rounds | 3 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | California Prop 65 |
How it was resolved
- We rebuilt the specification around PU Leather and locked the tolerance before bulk.
- The finish was moved to Black Nickel Finish after strike-off tests showed better durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and ratio specification.
Result
- 2,000 pieces delivered inside the 10-week window.
- Unit cost held within 1.5% of the original quotation.
- Inspection-related rejection stayed under 1.5%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Keep one accountable owner on both sides. Most delays come from hand-offs, not from machines.
Planning something similar?
Share the programme details and we will propose two alternatives — one optimised for unit cost, one for lead time — and let you choose.
