Case Study: Custom Flame Retardant Fabric for a Hotel Group in South Korea
Source:Personalized Credit Card Openers /
Time:2026-09-18
Flame Retardant Fabric for a Hotel Group in South Korea
A Hotel Group approached us with a flame retardant fabric requirement for the South Korea market. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive freight and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- An interlining that bubbled after the first press
- A compliance document that arrived after the goods were already shipped
- Cartons packed to the factory ratio instead of the buyer's size ratio
What we specified
| Item | Flame Retardant Fabric |
|---|---|
| Client type | A Hotel Group |
| Market | South Korea |
| Order volume | 50,000 pieces across 4 specifications |
| Base material | Brass |
| Standard size | 240 gsm |
| Finish | Pearlescent Coating |
| Sampling rounds | 2 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | ISO 14001 |
How it was resolved
- We rebuilt the specification around Brass and locked the tolerance before bulk.
- The finish was moved to Silicone Wash Finish after strike-off tests showed better durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and ratio specification.
Result
- 50,000 pieces delivered inside the 6-week window.
- Unit cost held within 4.5% of the original quotation.
- Inspection-related rejection stayed under 1.0%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Keep one accountable owner on both sides. Most delays come from hand-offs, not from machines.
Planning something similar?
If you are comparing suppliers, send us the spec they quoted against. We will quote the same spec and show you where the difference sits.
