Case Study: Custom Size Label for a Uniform Supplier in France
Source:Dry Fountain Nozzles /
Time:2026-09-18
Size Label for a Uniform Supplier in France
A Uniform Supplier approached us with a size label requirement for the France market. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive freight and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Reorders that quietly changed supplier and changed the hand feel
- A compliance document that arrived after the goods were already shipped
- An interlining that bubbled after the first press
What we specified
| Item | Size Label |
|---|---|
| Client type | A Uniform Supplier |
| Market | France |
| Order volume | 10,000 pieces across 3 specifications |
| Base material | Cotton |
| Standard size | 10# Gauge |
| Finish | Mercerised Finish |
| Sampling rounds | 4 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | GRS |
How it was resolved
- We rebuilt the specification around Cotton and locked the tolerance before bulk.
- The finish was moved to Yarn-Dyed Finish after strike-off tests showed better durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and ratio specification.
Result
- 10,000 pieces delivered inside the 6-week window.
- Unit cost held within 4.5% of the original quotation.
- Inspection-related rejection stayed under 1.0%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Lock the material standard before sampling. Once the base changes, every downstream approval has to be redone and the calendar slips.
Planning something similar?
Share the programme details and we will propose two alternatives — one optimised for unit cost, one for lead time — and let you choose.
