Custom Badge — Shell with Ultrasonic Welding
We supply badge to garment factories and brands, built in Shell with ultrasonic welding for childrenswear and schoolwear. On a trim like this the specification that decides the outcome is plating thickness, which decides how long the badge survives wear, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 1000 pieces per style per finish.
The failures here are predictable: colour drift between the approved sample and the bulk trim, or minimum order quantities far above what a growing brand can absorb. We lock material, finish, dimension and tolerance before bulk, and prepare GB 18401 safety classification with GB/T 29862 fibre labelling so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Badge |
|---|---|
| Attachment | butterfly clutch |
| Size | 50 mm |
| Base material | Shell |
| Finish / process | Ultrasonic Welding |
| Colour options | 8 Pantone-matched shades |
| Packing | packed to your size ratio |
| MOQ | 1000 pieces per style per finish |
| Sampling | 14 working days, 3 days per revision |
| Bulk lead time | 20-50 days after approval |
| Compliance | GB 18401 safety classification with GB/T 29862 fibre labelling; OEKO-TEX Standard 100 for dyes and trims |
| Ship to | Shanghai or Shenzhen (Mainland China) |
What buyers can customise
- Soft Enamel Fill — available on Shell, quoted per position and per colour.
- Injection Moulding — available on Shell, quoted per position and per colour.
- Heat Transfer Printing — available on Shell, quoted per position and per colour.
- Hot Foil Stamping — available on Shell, quoted per position and per colour.
- Powder Coating — available on Shell, quoted per position and per colour.
- Nickel Plating — available on Shell, quoted per position and per colour.
- Die-Casting — available on Shell, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed attachment
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Shanghai or Shenzhen with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same plating thickness.
FAQ
What is the minimum order?
Programmes start at 1000 pieces per style per finish. Mixed sizes are fine within one style.
How long does sampling take?
A first sample takes 14 working days, and each revision about 3 days.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Start your badge programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
