Custom Badge — Nylon (PA) with Ultrasonic Welding
We supply badge to garment factories and brands, built in Nylon (PA) with ultrasonic welding for uniform and corporate programmes. On a trim like this the specification that decides the outcome is edge definition, because soft enamel lines blur below 1 mm, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 5000 pieces per style per finish.
The failures here are predictable: colour drift between the approved sample and the bulk trim, or unclear responsibility when a defect shows up after washing. We lock material, finish, dimension and tolerance before bulk, and prepare GSO conformity with Arabic labelling so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Badge |
|---|---|
| Attachment | safety pin |
| Size | 20 mm |
| Base material | Nylon (PA) |
| Finish / process | Ultrasonic Welding |
| Colour options | 24 Pantone-matched shades |
| Packing | boxed sets |
| MOQ | 5000 pieces per style per finish |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 15-30 days after approval |
| Compliance | GSO conformity with Arabic labelling; CPSIA lead and phthalate testing |
| Ship to | Jebel Ali (the Middle East) |
What buyers can customise
- Antique Silver — available on Nylon (PA), quoted per position and per colour.
- Soft Enamel Fill — available on Nylon (PA), quoted per position and per colour.
- Stamping — available on Nylon (PA), quoted per position and per colour.
- Beaded Detail — available on Nylon (PA), quoted per position and per colour.
- Dye-Sublimation Printing — available on Nylon (PA), quoted per position and per colour.
- Mirror Polish — available on Nylon (PA), quoted per position and per colour.
- Black Oxide — available on Nylon (PA), quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed attachment
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for CPSIA lead and phthalate testing are prepared for the destination market. We ship to Jebel Ali with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same edge definition.
FAQ
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
What is the minimum order?
Programmes start at 5000 pieces per style per finish. Mixed sizes are fine within one style.
How long does sampling take?
A first sample takes 10 working days, and each revision about 4 days.
Start your badge programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
