Custom Badge — Wool Felt with Ultrasonic Welding
We supply badge to garment factories and brands, built in Wool Felt with ultrasonic welding for childrenswear and schoolwear. On a trim like this the specification that decides the outcome is edge definition, because soft enamel lines blur below 1 mm, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 1000 pieces per style per finish.
The failures here are predictable: inconsistent sizing between production runs, or packing that arrives mixed and unusable on the line. We lock material, finish, dimension and tolerance before bulk, and prepare UKCA and REACH documentation so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Badge |
|---|---|
| Attachment | tie tack |
| Size | 20 mm |
| Base material | Wool Felt |
| Finish / process | Ultrasonic Welding |
| Colour options | 12 Pantone-matched shades |
| Packing | bulk packed |
| MOQ | 1000 pieces per style per finish |
| Sampling | 7 working days, 3 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | UKCA and REACH documentation; EN 71 part 3 for decorative components |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Rubber Coating — available on Wool Felt, quoted per position and per colour.
- Overlocked Edge — available on Wool Felt, quoted per position and per colour.
- Debossing — available on Wool Felt, quoted per position and per colour.
- Gunmetal Plating — available on Wool Felt, quoted per position and per colour.
- Rose Gold Plating — available on Wool Felt, quoted per position and per colour.
- Nickel Plating — available on Wool Felt, quoted per position and per colour.
- Beaded Detail — available on Wool Felt, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed attachment
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for EN 71 part 3 for decorative components are prepared for the destination market. We ship to Felixstowe with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same edge definition.
FAQ
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
How long does sampling take?
A first sample takes 7 working days, and each revision about 3 days.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Start your badge programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
