Custom Badge — Acrylic with Ultrasonic Welding
We supply badge to garment factories and brands, built in Acrylic with ultrasonic welding for outerwear and jacket programmes. On a trim like this the specification that decides the outcome is plating thickness, which decides how long the badge survives wear, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 3000 pieces per style per finish.
The failures here are predictable: colour drift between the approved sample and the bulk trim, or packing that arrives mixed and unusable on the line. We lock material, finish, dimension and tolerance before bulk, and prepare REACH and GPSR documentation so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Badge |
|---|---|
| Attachment | tie tack |
| Size | 50 mm |
| Base material | Acrylic |
| Finish / process | Ultrasonic Welding |
| Colour options | 12 Pantone-matched shades |
| Packing | packed to your size ratio |
| MOQ | 3000 pieces per style per finish |
| Sampling | 10 working days, 5 days per revision |
| Bulk lead time | 15-30 days after approval |
| Compliance | REACH and GPSR documentation; GRS recycled content claim |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Rhinestone Setting — available on Acrylic, quoted per position and per colour.
- Antique Brass Plating — available on Acrylic, quoted per position and per colour.
- Paint Spray — available on Acrylic, quoted per position and per colour.
- Antique Silver — available on Acrylic, quoted per position and per colour.
- Gold Plating — available on Acrylic, quoted per position and per colour.
- Pantone Colour Matching — available on Acrylic, quoted per position and per colour.
- Embossing — available on Acrylic, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed attachment
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for GRS recycled content claim are prepared for the destination market. We ship to Rotterdam or Felixstowe with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same plating thickness.
FAQ
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Start your badge programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
