Custom Boning — Spandex Blend with Pleating
We supply boning to garment factories and brands, built in Spandex Blend with pleating for e-commerce and small-batch brands. On a trim like this the specification that decides the outcome is tip finishing, which decides whether it wears through the casing, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 2000 pieces per style per finish.
The failures here are predictable: unclear responsibility when a defect shows up after washing, or minimum order quantities far above what a growing brand can absorb. We lock material, finish, dimension and tolerance before bulk, and prepare GSO conformity with Arabic labelling so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Boning |
|---|---|
| Width | 15 mm |
| Type | spiral steel boning |
| Base material | Spandex Blend |
| Finish / process | Pleating |
| Colour options | 24 Pantone-matched shades |
| Packing | reel packed |
| MOQ | 2000 pieces per style per finish |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 25-50 days after approval |
| Compliance | GSO conformity with Arabic labelling; azo dye-free declaration |
| Ship to | Jebel Ali (the Middle East) |
What buyers can customise
- UV Printing — available on Spandex Blend, quoted per position and per colour.
- Injection Moulding — available on Spandex Blend, quoted per position and per colour.
- Paint Spray — available on Spandex Blend, quoted per position and per colour.
- Ultrasonic Welding — available on Spandex Blend, quoted per position and per colour.
- Crochet — available on Spandex Blend, quoted per position and per colour.
- Knitted Structure — available on Spandex Blend, quoted per position and per colour.
- Hard Enamel Fill — available on Spandex Blend, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed width
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with pleating applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Jebel Ali with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same tip finishing.
FAQ
How long does sampling take?
A first sample takes 10 working days, and each revision about 4 days.
Which compliance documents do you provide?
We prepare azo dye-free declaration and the supporting test reports for the destination market.
What is the minimum order?
Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Start your boning programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
