Custom Boning — Stainless Steel with Ultrasonic Welding
We supply boning to garment factories and brands, built in Stainless Steel with ultrasonic welding for uniform and corporate programmes. On a trim like this the specification that decides the outcome is flex direction, matched to where the panel needs to hold, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 2000 pieces per style per finish.
The failures here are predictable: a supplier who disappears once the deposit is paid, or colour drift between the approved sample and the bulk trim. We lock material, finish, dimension and tolerance before bulk, and prepare SNI or SIRIM documentation per destination so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Boning |
|---|---|
| Width | 15 mm |
| Type | flat polyester boning |
| Base material | Stainless Steel |
| Finish / process | Ultrasonic Welding |
| Colour options | 24 Pantone-matched shades |
| Packing | polybag per 100 |
| MOQ | 2000 pieces per style per finish |
| Sampling | 12 working days, 5 days per revision |
| Bulk lead time | 15-40 days after approval |
| Compliance | SNI or SIRIM documentation per destination; GRS recycled content claim |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Woven Jacquard — available on Stainless Steel, quoted per position and per colour.
- Sewn Edge — available on Stainless Steel, quoted per position and per colour.
- Hard Enamel Fill — available on Stainless Steel, quoted per position and per colour.
- Rubber Coating — available on Stainless Steel, quoted per position and per colour.
- Braided Weave — available on Stainless Steel, quoted per position and per colour.
- Mercerised Finish — available on Stainless Steel, quoted per position and per colour.
- Pleating — available on Stainless Steel, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed width
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for GRS recycled content claim are prepared for the destination market. We ship to Jakarta or Port Klang with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same flex direction.
FAQ
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Start your boning programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
