Custom Boning — Acrylic with Ultrasonic Welding
We supply boning to garment factories and brands, built in Acrylic with ultrasonic welding for e-commerce and small-batch brands. On a trim like this the specification that decides the outcome is tip finishing, which decides whether it wears through the casing, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 500 pieces per style per finish.
The failures here are predictable: inconsistent sizing between production runs, or minimum order quantities far above what a growing brand can absorb. We lock material, finish, dimension and tolerance before bulk, and prepare SNI or SIRIM documentation per destination so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Boning |
|---|---|
| Width | 5 mm |
| Type | spiral steel boning |
| Base material | Acrylic |
| Finish / process | Ultrasonic Welding |
| Colour options | 12 Pantone-matched shades |
| Packing | reel packed |
| MOQ | 500 pieces per style per finish |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 15-30 days after approval |
| Compliance | SNI or SIRIM documentation per destination; azo dye-free declaration |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Rubber Coating — available on Acrylic, quoted per position and per colour.
- Powder Coating — available on Acrylic, quoted per position and per colour.
- Epoxy Dome — available on Acrylic, quoted per position and per colour.
- Pleating — available on Acrylic, quoted per position and per colour.
- Mercerised Finish — available on Acrylic, quoted per position and per colour.
- Knitted Structure — available on Acrylic, quoted per position and per colour.
- Overlocked Edge — available on Acrylic, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed width
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Jakarta or Port Klang with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same tip finishing.
FAQ
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
What is the minimum order?
Programmes start at 500 pieces per style per finish. Mixed sizes are fine within one style.
Start your boning programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
