Custom Boning — Velvet with Ultrasonic Welding
We supply boning to garment factories and brands, built in Velvet with ultrasonic welding for bridal and eveningwear studios. On a trim like this the specification that decides the outcome is spring-back, because boning that takes a permanent bend is scrap, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 2000 pieces per style per finish.
The failures here are predictable: shade variation within one carton, or a finish that tarnishes or rubs off after washing. We lock material, finish, dimension and tolerance before bulk, and prepare GB 18401 safety classification with GB/T 29862 fibre labelling so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Boning |
|---|---|
| Width | 15 mm |
| Type | rigid nylon boning |
| Base material | Velvet |
| Finish / process | Ultrasonic Welding |
| Colour options | 16 Pantone-matched shades |
| Packing | reel packed |
| MOQ | 2000 pieces per style per finish |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 20-30 days after approval |
| Compliance | GB 18401 safety classification with GB/T 29862 fibre labelling; OEKO-TEX Standard 100 for dyes and trims |
| Ship to | Shanghai or Shenzhen (Mainland China) |
What buyers can customise
- Heat-Cut Edge — available on Velvet, quoted per position and per colour.
- Injection Moulding — available on Velvet, quoted per position and per colour.
- Pleating — available on Velvet, quoted per position and per colour.
- Ultrasonic Welding — available on Velvet, quoted per position and per colour.
- Knitted Structure — available on Velvet, quoted per position and per colour.
- Braided Weave — available on Velvet, quoted per position and per colour.
- Piece Dyeing — available on Velvet, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed width
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for OEKO-TEX Standard 100 for dyes and trims are prepared for the destination market. We ship to Shanghai or Shenzhen with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same spring-back.
FAQ
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
What is the minimum order?
Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Start your boning programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
