Custom Boning — EVA Foam with Knitted Structure
We supply boning to garment factories and brands, built in EVA Foam with knitted structure for uniform and corporate programmes. On a trim like this the specification that decides the outcome is tip finishing, which decides whether it wears through the casing, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 1000 pieces per style per finish.
The failures here are predictable: a finish that tarnishes or rubs off after washing, or colour drift between the approved sample and the bulk trim. We lock material, finish, dimension and tolerance before bulk, and prepare UKCA and REACH documentation so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Boning |
|---|---|
| Width | 15 mm |
| Type | rigid nylon boning |
| Base material | EVA Foam |
| Finish / process | Knitted Structure |
| Colour options | 24 Pantone-matched shades |
| Packing | polybag per 100 |
| MOQ | 1000 pieces per style per finish |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | UKCA and REACH documentation; azo dye-free declaration |
| Ship to | Felixstowe (the United Kingdom) |
What buyers can customise
- Woven Jacquard — available on EVA Foam, quoted per position and per colour.
- Overlocked Edge — available on EVA Foam, quoted per position and per colour.
- Sewn Edge — available on EVA Foam, quoted per position and per colour.
- Injection Moulding — available on EVA Foam, quoted per position and per colour.
- Paint Spray — available on EVA Foam, quoted per position and per colour.
- Piece Dyeing — available on EVA Foam, quoted per position and per colour.
- Die-Casting — available on EVA Foam, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed width
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with knitted structure applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Felixstowe with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same tip finishing.
FAQ
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
What is the minimum order?
Programmes start at 1000 pieces per style per finish. Mixed sizes are fine within one style.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
Start your boning programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
