Custom Boning — Denim with Epoxy Dome
We supply boning to garment factories and brands, built in Denim with epoxy dome for outerwear and jacket programmes. On a trim like this the specification that decides the outcome is tip finishing, which decides whether it wears through the casing, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 1000 pieces per style per finish.
The failures here are predictable: packing that arrives mixed and unusable on the line, or unclear responsibility when a defect shows up after washing. We lock material, finish, dimension and tolerance before bulk, and prepare REACH and GPSR documentation so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Boning |
|---|---|
| Width | 12 mm |
| Type | casing-covered boning |
| Base material | Denim |
| Finish / process | Epoxy Dome |
| Colour options | 24 Pantone-matched shades |
| Packing | reel packed |
| MOQ | 1000 pieces per style per finish |
| Sampling | 10 working days, 3 days per revision |
| Bulk lead time | 20-30 days after approval |
| Compliance | REACH and GPSR documentation; azo dye-free declaration |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Yarn Dyeing — available on Denim, quoted per position and per colour.
- Soft Enamel Fill — available on Denim, quoted per position and per colour.
- Epoxy Dome — available on Denim, quoted per position and per colour.
- Embroidery — available on Denim, quoted per position and per colour.
- Ultrasonic Welding — available on Denim, quoted per position and per colour.
- Paint Spray — available on Denim, quoted per position and per colour.
- Powder Coating — available on Denim, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed width
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with epoxy dome applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for azo dye-free declaration are prepared for the destination market. We ship to Rotterdam or Felixstowe with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same tip finishing.
FAQ
How long does sampling take?
A first sample takes 10 working days, and each revision about 3 days.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
What is the minimum order?
Programmes start at 1000 pieces per style per finish. Mixed sizes are fine within one style.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Start your boning programme
Tell us the quantity, the target price and the delivery window — we will tell you what is realistic before you commit.
