Custom Boning — Polycarbonate with Die-Casting
We supply boning to garment factories and brands, built in Polycarbonate with die-casting for e-commerce and small-batch brands. On a trim like this the specification that decides the outcome is spring-back, because boning that takes a permanent bend is scrap, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 3000 pieces per style per finish.
The failures here are predictable: inconsistent sizing between production runs, or minimum order quantities far above what a growing brand can absorb. We lock material, finish, dimension and tolerance before bulk, and prepare GSO conformity with Arabic labelling so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Boning |
|---|---|
| Width | 5 mm |
| Type | rigid nylon boning |
| Base material | Polycarbonate |
| Finish / process | Die-Casting |
| Colour options | 6 Pantone-matched shades |
| Packing | packed to your size ratio |
| MOQ | 3000 pieces per style per finish |
| Sampling | 7 working days, 4 days per revision |
| Bulk lead time | 25-30 days after approval |
| Compliance | GSO conformity with Arabic labelling; GRS recycled content claim |
| Ship to | Jebel Ali (the Middle East) |
What buyers can customise
- Overlocked Edge — available on Polycarbonate, quoted per position and per colour.
- Piece Dyeing — available on Polycarbonate, quoted per position and per colour.
- Paint Spray — available on Polycarbonate, quoted per position and per colour.
- UV Printing — available on Polycarbonate, quoted per position and per colour.
- Powder Coating — available on Polycarbonate, quoted per position and per colour.
- Knitted Structure — available on Polycarbonate, quoted per position and per colour.
- Soft Enamel Fill — available on Polycarbonate, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed width
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with die-casting applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for GRS recycled content claim are prepared for the destination market. We ship to Jebel Ali with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same spring-back.
FAQ
Which compliance documents do you provide?
We prepare GRS recycled content claim and the supporting test reports for the destination market.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
How long does sampling take?
A first sample takes 7 working days, and each revision about 4 days.
Start your boning programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
