Custom Mannequin — Neoprene with Ultrasonic Welding
We supply mannequin to garment factories and brands, built in Neoprene with ultrasonic welding for childrenswear and schoolwear. On a trim like this the specification that decides the outcome is surface finish, because fabric snags on a rough form, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 5000 pieces per style per finish.
The failures here are predictable: packing that arrives mixed and unusable on the line, or a finish that tarnishes or rubs off after washing. We lock material, finish, dimension and tolerance before bulk, and prepare REACH and GPSR documentation so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Mannequin |
|---|---|
| Height | 185 cm |
| Type | pinnable form |
| Base material | Neoprene |
| Finish / process | Ultrasonic Welding |
| Colour options | 8 Pantone-matched shades |
| Packing | carded |
| MOQ | 5000 pieces per style per finish |
| Sampling | 12 working days, 4 days per revision |
| Bulk lead time | 20-50 days after approval |
| Compliance | REACH and GPSR documentation; GRS recycled content claim |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Heat Transfer Printing — available on Neoprene, quoted per position and per colour.
- Dye-Sublimation Printing — available on Neoprene, quoted per position and per colour.
- Woven Jacquard — available on Neoprene, quoted per position and per colour.
- Rubber Coating — available on Neoprene, quoted per position and per colour.
- Heat-Cut Edge — available on Neoprene, quoted per position and per colour.
- Hard Enamel Fill — available on Neoprene, quoted per position and per colour.
- Overlocked Edge — available on Neoprene, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed height
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for GRS recycled content claim are prepared for the destination market. We ship to Rotterdam or Felixstowe with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same surface finish.
FAQ
Can you match a reference sample?
Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
How long does sampling take?
A first sample takes 12 working days, and each revision about 4 days.
What is the minimum order?
Programmes start at 5000 pieces per style per finish. Mixed sizes are fine within one style.
Start your mannequin programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
