Custom Patch — Polycarbonate with Ultrasonic Welding
We supply patch to garment factories and brands, built in Polycarbonate with ultrasonic welding for outerwear and jacket programmes. On a trim like this the specification that decides the outcome is stitch density on an embroidered patch — density drives the price, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 5000 pieces per style per finish.
The failures here are predictable: colour drift between the approved sample and the bulk trim, or unclear responsibility when a defect shows up after washing. We lock material, finish, dimension and tolerance before bulk, and prepare REACH and GPSR documentation so the shipment clears instead of sitting at port while your selling season passes.
Specification
| Product | Patch |
|---|---|
| Size | 90 x 110 mm |
| Backing | no backing |
| Base material | Polycarbonate |
| Finish / process | Ultrasonic Welding |
| Colour options | 12 Pantone-matched shades |
| Packing | boxed sets |
| MOQ | 5000 pieces per style per finish |
| Sampling | 10 working days, 4 days per revision |
| Bulk lead time | 20-40 days after approval |
| Compliance | REACH and GPSR documentation; REACH nickel-release test for metal findings |
| Ship to | Rotterdam or Felixstowe (Europe) |
What buyers can customise
- Rhinestone Setting — available on Polycarbonate, quoted per position and per colour.
- Sewn Edge — available on Polycarbonate, quoted per position and per colour.
- Braided Weave — available on Polycarbonate, quoted per position and per colour.
- Mercerised Finish — available on Polycarbonate, quoted per position and per colour.
- Embossing — available on Polycarbonate, quoted per position and per colour.
- Hot Foil Stamping — available on Polycarbonate, quoted per position and per colour.
- Epoxy Dome — available on Polycarbonate, quoted per position and per colour.
How we produce it
- Drawing or reference sample review, with size and finish confirmed
- Material selection and a finish sample or strike-off
- Prototype made to the agreed size
- Fit and wash test on the actual garment fabric, then a pre-production sample
- Bulk run with ultrasonic welding applied under controlled settings
- In-line inspection, final AQL 2.5 inspection and packing to your ratio
Where it is used
- Denim and workwear — hard-wearing finishes that survive industrial washing
- Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
- Childrenswear and schoolwear — tested to the destination's safety standard
- Bridal and eveningwear — small runs with hand-finished detail
- Uniform and corporate programmes — repeatable spec held on file for reorders
Packing, testing and delivery
Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for REACH nickel-release test for metal findings are prepared for the destination market. We ship to Rotterdam or Felixstowe with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same stitch density on an embroidered patch — density drives the price.
FAQ
How long does sampling take?
A first sample takes 10 working days, and each revision about 4 days.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
Do you ship to our forwarder?
Yes. We deliver to your nominated forwarder or quote landed cost under the agreed Incoterm.
Start your patch programme
If you already have a supplier, send us the last problem you had with them. That is usually where we start.
