Custom Zipper in Polycarbonate with Mercerised Finish for Childrenswear and Schoolwear

Custom Zipper — Polycarbonate with Mercerised Finish

We supply zipper to garment factories and brands, built in Polycarbonate with mercerised finish for outerwear and jacket programmes. On a trim like this the specification that decides the outcome is slider smoothness across the full length, tested by hand on bulk, so that is agreed in writing before bulk — not discovered when the first carton is opened on the line. Programmes start at 500 pieces per style per finish.

The failures here are predictable: packing that arrives mixed and unusable on the line, or minimum order quantities far above what a growing brand can absorb. We lock material, finish, dimension and tolerance before bulk, and prepare SNI or SIRIM documentation per destination so the shipment clears instead of sitting at port while your selling season passes.

Specification

What buyers can customise

• Heat Transfer Printing — available on Polycarbonate, quoted per position and per colour.
• Pleating — available on Polycarbonate, quoted per position and per colour.
• Paint Spray — available on Polycarbonate, quoted per position and per colour.
• Powder Coating — available on Polycarbonate, quoted per position and per colour.
• Soft Enamel Fill — available on Polycarbonate, quoted per position and per colour.
• Screen Printing — available on Polycarbonate, quoted per position and per colour.
• Dye-Sublimation Printing — available on Polycarbonate, quoted per position and per colour.

How we produce it

1. Drawing or reference sample review, with size and finish confirmed
2. Material selection and a finish sample or strike-off
3. Prototype made to the agreed gauge
4. Fit and wash test on the actual garment fabric, then a pre-production sample
5. Bulk run with mercerised finish applied under controlled settings
6. In-line inspection, final AQL 2.5 inspection and packing to your ratio

Where it is used

• Denim and workwear — hard-wearing finishes that survive industrial washing
• Outerwear and tailoring — matched to the shell fabric so it drapes with the garment
• Childrenswear and schoolwear — tested to the destination's safety standard
• Bridal and eveningwear — small runs with hand-finished detail
• Uniform and corporate programmes — repeatable spec held on file for reorders

Packing, testing and delivery

Trims are packed to the ratio you specify — by size, by colour or by garment set — with barcodes applied where the line needs them. Test reports for CPSIA lead and phthalate testing are prepared for the destination market. We ship to Jakarta or Port Klang with the commercial invoice, packing list and certificate of origin, and hold the approved reference so reorders reproduce the same material, the same finish and the same slider smoothness across the full length.

FAQ

What is the minimum order?

Programmes start at 500 pieces per style per finish. Mixed sizes are fine within one style.

Can you do small runs across many designs?

Yes — many studio and boutique programmes run small quantities across a wide design set.

Can you match a reference sample?

Yes. Send the trim and we match material, finish and shade, then confirm on a pre-production sample before bulk.

How long does sampling take?

A first sample takes 14 working days, and each revision about 4 days.

Start your zipper programme

Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.