Custom Earmuffs & Eye Mask — Merino Wool with Overlocked Edge
We supply earmuffs & eye mask to brands, retailers and uniform programmes, made in Merino Wool with overlocked edge for denim and workwear programmes. On a piece like this the specification that decides whether it sells or comes back is headband pressure, because too much tension wakes the wearer — so that is agreed in writing before bulk, not discovered after the shipment lands. Programmes start at 2000 pieces per style.
The failures here are predictable: inconsistent sizing between production runs, or unclear responsibility when a defect shows up after washing. We lock material, construction, measurement and tolerance on a pre-production sample, and prepare SNI or SIRIM documentation per destination so the container clears instead of missing the season it was bought for.
Specification
| Product | Earmuffs & Eye Mask |
|---|---|
| Size | one size adult |
| Type | gel cooling mask |
| Material | Merino Wool |
| Construction / finish | Overlocked Edge |
| Colour options | 6 shades, Pantone matched |
| Packing | gift box |
| MOQ | 2000 pieces per style |
| Sampling | 10 working days, 5 days per revision |
| Bulk lead time | 25-40 days after approval |
| Compliance | SNI or SIRIM documentation per destination; salt spray test for metal finishes |
| Ship to | Jakarta or Port Klang (Asia-Pacific) |
What buyers can customise
- Heat-Cut Edge — available on Merino Wool, quoted per position and per colour.
- Crochet — available on Merino Wool, quoted per position and per colour.
- Soft Enamel Fill — available on Merino Wool, quoted per position and per colour.
- Moisture-Wicking Finish — available on Merino Wool, quoted per position and per colour.
- Yarn Dyeing — available on Merino Wool, quoted per position and per colour.
- Applique — available on Merino Wool, quoted per position and per colour.
- Overlocked Edge — available on Merino Wool, quoted per position and per colour.
How we produce it
- Specification review — measurement, material and target price
- Material sourcing and a finished sample in the agreed Merino Wool
- Construction sample with overlocked edge applied
- Wear and wash test on the actual production fabric, then pre-production sample
- Bulk production with in-line inspection at cutting, making and finishing
- Final AQL 2.5 inspection and packing to your ratio
Where it sells
- Retail chains and department stores — repeatable spec, stable reorders
- E-commerce and small-batch brands — low minimums across many designs
- Uniform and corporate programmes — held spec for years of repeat orders
- Promotional and gifting channels — logo application and retail packing
- Cold-weather and travel programmes — packed to the season's delivery window
Packing, testing and delivery
Pieces are packed to the ratio you specify — by size, by colour or by style set — with barcodes applied where the channel needs them. Test reports for salt spray test for metal finishes are prepared for the destination market. We ship to Jakarta or Port Klang with invoice, packing list and certificate of origin, and keep the approved reference on file so reorders reproduce the same material, the same construction and the same headband pressure.
FAQ
Can you do small runs across many designs?
Yes — many studio and boutique programmes run small quantities across a wide design set.
What is the minimum order?
Programmes start at 2000 pieces per style per finish. Mixed sizes are fine within one style.
What packing options are available?
Bulk packed, carded, or packed to your own size and design ratio with barcodes applied.
How do you control colour on reorders?
The approved reference and the bulk standard are retained, and every reorder is checked against them before shipment.
Start your earmuffs & eye mask programme
Send us a reference sample, a drawing or a spec sheet and we will come back with material options, a costing and a sampling timetable.
