Case Study: Custom Aglet for a Lingerie Specialist in Kenya
Source:Glass Painting Stencils /
Time:2026-09-18
Aglet for a Lingerie Specialist in Kenya
A Lingerie Specialist approached us with a aglet requirement for the Kenya market. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive freight and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- A zipper puller that broke under pull test at the warehouse
- A spec that lived in an email instead of a tech pack
- Lead time quoted without the plating or dyeing sub-process
What we specified
| Item | Aglet |
|---|---|
| Client type | A Lingerie Specialist |
| Market | Kenya |
| Order volume | 100,000 pieces across 2 specifications |
| Base material | Nylon |
| Standard size | 9 mm Width |
| Finish | Laser Engraved Finish |
| Sampling rounds | 4 |
| Delivery window | 5 weeks from PO to ex-factory |
| Compliance | REACH SVHC Screening |
How it was resolved
- We rebuilt the specification around Nylon and locked the tolerance before bulk.
- The finish was moved to Glossy Enamel Coating after strike-off tests showed better durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and ratio specification.
Result
- 100,000 pieces delivered inside the 5-week window.
- Unit cost held within 1.5% of the original quotation.
- Inspection-related rejection stayed under 2.0%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Approve a pre-production sample made from the actual bulk base material. Substitute material behaves differently in finishing.
Planning something similar?
Share the programme details and we will propose two alternatives — one optimised for unit cost, one for lead time — and let you choose.
