Case Study: Custom Viscose Fabric for a Uniform Supplier in Ireland
Source:Quilling Paper Strips /
Time:2026-09-18
Viscose Fabric for a Uniform Supplier in Ireland
A Uniform Supplier approached us with a viscose fabric requirement for the Ireland market. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive freight and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- An interlining that bubbled after the first press
- Shade drift between the approved lab dip and the bulk lot
- Elastic that lost recovery after three washes
What we specified
| Item | Viscose Fabric |
|---|---|
| Client type | A Uniform Supplier |
| Market | Ireland |
| Order volume | 5,000 pieces across 4 specifications |
| Base material | Genuine Leather |
| Standard size | 140 gsm |
| Finish | Nickel-Free Electroplating |
| Sampling rounds | 2 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | California Prop 65 |
How it was resolved
- We rebuilt the specification around Genuine Leather and locked the tolerance before bulk.
- The finish was moved to Gunmetal Finish after strike-off tests showed better durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and ratio specification.
Result
- 5,000 pieces delivered inside the 8-week window.
- Unit cost held within 3.0% of the original quotation.
- Inspection-related rejection stayed under 2.0%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Fix the specification count early. Adding variants after production starts is the most expensive change a client can request.
Planning something similar?
If you are comparing suppliers, send us the spec they quoted against. We will quote the same spec and show you where the difference sits.
