Case Study: Custom Chambray Fabric for a Lingerie Specialist in Chile
Source:Succulent Gift Boxes /
Time:2026-09-18
Chambray Fabric for a Lingerie Specialist in Chile
A Lingerie Specialist approached us with a chambray fabric requirement for the Chile market. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive freight and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- A zipper puller that broke under pull test at the warehouse
- Shrinkage that only showed up after the first wash
- An interlining that bubbled after the first press
What we specified
| Item | Chambray Fabric |
|---|---|
| Client type | A Lingerie Specialist |
| Market | Chile |
| Order volume | 50,000 pieces across 4 specifications |
| Base material | Copper |
| Standard size | 240 gsm |
| Finish | Matte Black Coating |
| Sampling rounds | 2 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | ISO 12947 Abrasion Resistance |
How it was resolved
- We rebuilt the specification around Copper and locked the tolerance before bulk.
- The finish was moved to Glossy Enamel Coating after strike-off tests showed better durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and ratio specification.
Result
- 50,000 pieces delivered inside the 10-week window.
- Unit cost held within 3.0% of the original quotation.
- Inspection-related rejection stayed under 1.5%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Approve a pre-production sample made from the actual bulk base material. Substitute material behaves differently in finishing.
Planning something similar?
Tell us the item, the quantity and the delivery window. We will quote it with the sub-processes named, so the lead time you approve is the lead time you get.
