Case Study: Custom Chiffon Fabric for a Denim Manufacturer in Taiwan
Source:Leather Jewelry Box /
Time:2026-09-18
Chiffon Fabric for a Denim Manufacturer in Taiwan
A Denim Manufacturer approached us with a chiffon fabric requirement for the Taiwan market. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive freight and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- A spec that lived in an email instead of a tech pack
- A zipper puller that broke under pull test at the warehouse
- Shade drift between the approved lab dip and the bulk lot
What we specified
| Item | Chiffon Fabric |
|---|---|
| Client type | A Denim Manufacturer |
| Market | Taiwan |
| Order volume | 10,000 pieces across 3 specifications |
| Base material | Bamboo |
| Standard size | 140 gsm |
| Finish | Sandblasted Finish |
| Sampling rounds | 4 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | REACH SVHC Screening |
How it was resolved
- We rebuilt the specification around Bamboo and locked the tolerance before bulk.
- The finish was moved to Enzyme Wash Finish after strike-off tests showed better durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and ratio specification.
Result
- 10,000 pieces delivered inside the 8-week window.
- Unit cost held within 2.0% of the original quotation.
- Inspection-related rejection stayed under 2.0%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Fix the specification count early. Adding variants after production starts is the most expensive change a client can request.
Planning something similar?
Send the reference sample or tech pack and we will come back with a costed specification, a sampling timetable and the compliance documents your market requires.
