Case Study: Custom Shoulder Pad for a Workwear Distributor in the Netherlands
Source:Personalized Party Invitations /
Time:2026-09-18
Shoulder Pad for a Workwear Distributor in the Netherlands
A Workwear Distributor approached us with a shoulder pad requirement for the the Netherlands market. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive freight and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- Cartons packed to the factory ratio instead of the buyer's size ratio
- A spec that lived in an email instead of a tech pack
- An interlining that bubbled after the first press
What we specified
| Item | Shoulder Pad |
|---|---|
| Client type | A Workwear Distributor |
| Market | the Netherlands |
| Order volume | 10,000 pieces across 2 specifications |
| Base material | Acrylic |
| Standard size | 5# Gauge |
| Finish | Epoxy Doming |
| Sampling rounds | 4 |
| Delivery window | 5 weeks from PO to ex-factory |
| Compliance | RoHS |
How it was resolved
- We rebuilt the specification around Acrylic and locked the tolerance before bulk.
- The finish was moved to Glossy Enamel Coating after strike-off tests showed better durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and ratio specification.
Result
- 10,000 pieces delivered inside the 5-week window.
- Unit cost held within 2.0% of the original quotation.
- Inspection-related rejection stayed under 2.0%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Keep one accountable owner on both sides. Most delays come from hand-offs, not from machines.
Planning something similar?
If you are comparing suppliers, send us the spec they quoted against. We will quote the same spec and show you where the difference sits.
