Case Study: Custom Yarn-Dyed Check Fabric for a Pet Product Brand in Indonesia
Source:Magnetic Whiteboard Planners /
Time:2026-09-18
Yarn-Dyed Check Fabric for a Pet Product Brand in Indonesia
A Pet Product Brand approached us with a yarn-dyed check fabric requirement for the Indonesia market. The brief was specific: a defined look, a hard launch date and a unit cost that had to survive freight and duty. This case study records what was specified, what went wrong in sampling and how the bulk order was delivered.
The challenge
- A spec that lived in an email instead of a tech pack
- Shade drift between the approved lab dip and the bulk lot
- Reorders that quietly changed supplier and changed the hand feel
What we specified
| Item | Yarn-Dyed Check Fabric |
|---|---|
| Client type | A Pet Product Brand |
| Market | Indonesia |
| Order volume | 2,000 pieces across 4 specifications |
| Base material | Bamboo |
| Standard size | 160 gsm |
| Finish | Laser Engraved Finish |
| Sampling rounds | 4 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was resolved
- We rebuilt the specification around Bamboo and locked the tolerance before bulk.
- The finish was moved to Epoxy Doming after strike-off tests showed better durability.
- A pre-production sample was approved and retained as the golden reference.
- Production ran with in-line inspection and a mid-run photo report.
- Cartons were packed to the client's own barcode and ratio specification.
Result
- 2,000 pieces delivered inside the 10-week window.
- Unit cost held within 3.0% of the original quotation.
- Inspection-related rejection stayed under 2.0%.
- The specification is now on file, so reorders reproduce the approved sample.
What we would repeat
Keep one accountable owner on both sides. Most delays come from hand-offs, not from machines.
Planning something similar?
Share the programme details and we will propose two alternatives — one optimised for unit cost, one for lead time — and let you choose.
